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About Our Signs     

Our signs are all made by hand in historic and beautiful Charleston, SC!

Charleston SC


          Edges          Personalization Our Manufacturing Process   

 

Edges:

Our signs have three types of edges: Painted Edge, Routed Edge, and Framed Edge. 
Each product description will let you know which edge the sign has.

 

Our framed edge signs are reminiscent of old British & Irish pub signs.  Framed signs use real milled poplar that is hand bent and cut to fit the sign.  They also have a light stain applied to give them a more aged look.   Framed Edge  
           
Routed Edge   A routed edge has a small groove routed into it, to which goldstriping is applied.  This gives the sign a more classic look.  
   
 
A painted edge sign has a cleaner, more modern look.  The edges are rounded, but there is no goldstripe.   Painted Edge  

Personalization:

Many of our signs can be personalized with a name of your choice.  The signs are personalized with vinyl lettering and in some cases accents are added to the letters by hand. 

Personalization

There is a box to enter the personalization right above the 'Add To Cart' button on each product's page.  There is no limit to the number of letters you can use, and most names fit well on all signs, but an unusually large name can cause distortion in the letters.  If you are unsure whether the personalization you request will fit well, please feel free to contact us, and we can help you make the best choice.


Our Manufacturing Process:

Our signs are all made by hand and made to order in Charleston, SC. We start with a blank made from MDF (medium density fiberboard).  We use MDF because of its durability, its smooth flat surface, and its ease in shaping the edges.  This blank is then cut to size & shape.  If it is a routed or painted edge sign, the edges will be shaped at this point. 

Sign Blanks

 

It is then sent to our spray booth to get a coat of paint applied:

Basecoat

 

Once the paint is dry, each sign is silkscreened the old fashioned way-by hand. 

Screenprinting 1Screenprinting 2

 

If the sign is personalized, it will go to our personalization department where a vinyl stencil is cut and applied.  Some signs will have the personalization accented by hand. 

Personalization

 

The routed-edge signs will then have goldstriping applied by hand to the groove in the routed edge. 

goldstripe 

 

At this point, our painted & routed edge signs are finished, except for a keyhole that is cut in the back for easy hanging. 

keyhole 

Our framed signs, however, go through a few more steps.  We use real milled poplar for all of our frames.  For signs with curved shapes, the frame is first steamed and bent to shape, or it is hand kerfed, which is the process of cutting slits into one edge of the frame to crate an arched shape. 

bent frames  kerfed frame

Once the frame is applied to the sign, it is sanded, painted, and goldstriped by hand. 

Sanding  painting

 

All of our framed signs are finished with a hand rubbed stain to mellow the colors and give the sign more of an aged appearance. 

Stain

 

Some of our signs get a three-dimensional resin relief painted gold  These reliefs are first sculpted from clay.  Then a mold is made and it is reproduced in resin and hand painted. 

Reliefs 1Reliefs 2

Because of our unique sign-making process, each sign has small imperfections which give it character and remind you how many hands were involved in creating this product.  We've been making signs this same way for over twenty years.  You won't find this hands-on approach and attention to detail from the cheaper products made in China.

 

 
 
Solution Graphics
 
           
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